Energy consumption of unwinding machine

1. Optimize equipment selection

When purchasing an unwinder, give priority to high-efficiency and energy-saving equipment. Pay attention to the motor efficiency level of the equipment and try to choose a motor with a high energy efficiency level, which can convert less electrical energy into mechanical energy during operation and reduce energy consumption. At the same time, pay attention to the overall design of the equipment, such as whether the design of the transmission system is reasonable. An efficient transmission system can reduce the loss during energy transmission. For example, the use of low-friction bearings and high-precision gears can effectively improve energy utilization. ​

2. Reasonably adjust operating parameters

According to the material, thickness, width and other characteristics of the coil, accurately adjust the running speed of the unwinder. Avoid running at high speed when it is not necessary, because too fast speed may not only affect the unwinding quality, but also greatly increase energy consumption. For thinner and narrower coils, appropriately reduce the unwinding speed to reduce energy consumption while ensuring production needs. In addition, it is also crucial to reasonably control the unwinding tension. If the tension is too large, the motor needs to output more energy to overcome the resistance, resulting in increased energy consumption; if the tension is too small, the coil may unfold unsteadily. Through precise debugging, find the minimum tension value that satisfies the smooth unfolding of the coil, which can effectively reduce energy consumption.

3. Regular maintenance​

Keep the uncoiler clean, and regularly clean dust, debris and other debris on the surface and inside of the equipment. The accumulation of these impurities may increase the resistance of the equipment operation and lead to increased energy consumption. Strictly maintain the lubrication system of the equipment, add appropriate lubricants to each lubrication point according to the prescribed cycle, ensure the smooth operation of transmission parts, bearings, etc., reduce friction loss, and thus reduce energy consumption. Regularly check the key components of the equipment, such as motors, reels, transmission chains, etc., and replace severely worn parts in time. Worn parts will reduce the operating efficiency of the equipment and increase energy consumption. Timely replacement can maintain efficient operation of the equipment. ​

Use energy-saving control technology

The intelligent control system is used to adjust the operating parameters of the uncoiler in real time according to the actual unwinding of the coil. For example, when the coil is about to end, the motor speed is automatically reduced to avoid energy waste caused by idling.

The variable frequency speed regulation technology is introduced to adjust the speed by changing the power supply frequency of the motor, so that the motor can operate in the most energy-saving state under different working conditions, effectively reducing the energy consumption of the uncoiler during the entire working process.

If you have any questions about ways to reduce the energy consumption of the unwinder, please contact Jinye Complete Equipment . Our professional team will provide you with tailor-made solutions and comprehensive technical